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IBM Card Stock Specifications
IBM Punched Card stock is paper :-)) 0.007 +- 0.0004 inches thick with rather tight specifications.
Specifications of paper characteristics you never dreamed of -
Well folks - time to get personal -
After working for G.E. and CDC, for about 5 years each, I worked for 17 years for Measurex - a paper process control company :-)) Measurex has since disappeared into the maw of another corporation :-((
We leased our process control scanners, gauges, and software to paper companies to help them control their paper making machinery.
If you ever get a chance to visit a paper mill - jump - it is unbelievable - HUGE equipment -
- - - YouTube (Wisconsin),
- - - another slow start, more complete
- - - and another (British) has a slow start, shows Measurex control display and later a scanning gauge on-sheet
Wikipedia now has a rather good description -
A quick overview
(Roland Sundstrand has kindly updated some of the above numbers. :-))
- a huge pressurized "head box" up to say 10 meters wide with tons of thin (wood pulp) mush
- continually being refreshed from a 16 inch pipe from ...
- with paddles to gently keep the mush uniform
- a thin ribbon of the thin (wood pulp) mush, 10 meters wide, from the head box
- streaming at up to 60 miles per hour - 1500 meters/minute
- on to a "wire" screen belt say 11 meters wide and 30 meter long moving at the same speed
to drain and vacuum out as much water as practical
- to the cooch roll, to squeeze and vacuum out as much water as practical
- through huge drying sections say 75 meters long and 4 stories high
with huge steam heated drums which dry the paper to about 6% moisture,
- through or past the calender stack depending of requirements
- to huge take up rolls that accumulate about 10 tons of paper each,
- before an empty roll magically begins to accumulate the streaming paper.
The same equipment (in general) (but with different pulp recipes and machine settings) can make news print, paper for books and magazines,
and - ta ta - IBM Punched Card stock. (IBM cut it into cards and printed on it.)
However, two kinds of paper used to give paper makers fits - very difficult to make spec -
- Xerox paper
- IBM Punched Card stock
Although technology now helps measure and control some parameters,
Papermaking is still very much an industrial art.
The paper makers on the machine are union members,
*but* get paid by the ton of on spec paper! Serious, thoughtful, alert, cooperative work!
This is not a paper makng lesson - a fascinating field in its own right.
The following are the specifications that IBM insisted paper makers meet.
Fail to meet spec on what you ship,
and your freight car(s) of multiple 10 ton rolls of card stock are returned to you :-((
- with you owing freight each way :-((
The tale of how the following documents got to my scanner and CHM is interesting.
Dan Ashton of Pleasanton visited the 1401 being restored. We got to chatting and he mentioned that he had specialized in making IBM card stock for Crown Zellerbach (now Crown van Gelder). Having had an extended interest in helping folks meet demanding customer specifications, I asked if he happened to have specifications for IBM card stock. NO - but he had prospects :-))
A month later Roland Sundstrom of Orinda called saying that he was a friend of Dan Aston and he had gotten specifications from old CvG friends in Holland (of the Netherlands) .
And here are the specifications !! :-))
- about 200 K bytes each -
- Cover Letter
- Tab Card Stock Manufacturing Spec - HTML version
- Faded Spec 6-26-69 The bottom of each page is interesting
- Product Profiles & Samples
- Card Stock Acceptance Procedure Book 1 Volume 03 Subject 109
- Card Stock, 9 Point Data Processing Book 7 Volume 02 Subject 0201
- Basis Weight 7 and 9 Point Card Stock Book 9 Volume 01 Subject 0201
- Thickness Book 9 Volume 01 Subject 0202
- Bursting Strength Book 9 Volume 01 Subject 0203
- Stiffness Book 9 Volume 01 Subject 0204
- Folding Endurance (MIT) and 9 Point Card Stock Book 9 Volume 01 Subject 0205
- Folding Endurance After Aging - 7 and 9 Point Card Stock Book 9 Volume 01 Subject 0206
- Tearing Resistance - 7 and 9 Point Card Stock and Paper Book 9 Volume 01 Subject 0207
- Air Resistance Book 9 Volume 01 Subject 0208
- Smoothness 7 and 9 Point Card Stock and Paper Book 9 Volume 01 Subject 0209
- Sizing Book 9 Volume 01 Subject 0210
- Percent Ash Book 9 Volume 01 Subject 0211
- Hydrogen Ion Concentration (pH) Book 9 Volume 01 Subject 0212
- Coefficient of Friction (Static and Kinetic) 7 and 9 Point Stock Book 9 Volume 01 Subject 0213
- Curl 7 and 9 Point Card Stock Book 9 Volume 01 Subject 0214
- Moisture Content Book 9 Volume 01 Subject 0215
- Expansion and Contraction Book 9 Volume 01 Subject 0216
- Conductive Particles Book 9 Volume 01 Subject 0217
- Resistance to Abrasion Book 9 Volume 01 Subject 0218
- Electrical Resistance Book 9 Volume 01 Subject 0219
- Color - Card Stock Book 9 Volume 01 Subject 10201
- Manufacturing Chart
Page originated February 2, 2005
Broken YouTube link replaced Feb 2012