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Master Skew Tape, from John Falk 10/7/05
Allen,

I read the comment of Oct. 7 in the '729 e-mail log' about the Master Skew tape not being a 'field' item and thought you should be aware that Master Skew Tapes were indeed a 'field' item. As I recall most tape accounts had one on site or the FE with multiple accounts had one. FYI: No real magic to it. The Master Skew Tape was simply created with a tape head that had just one write gap all the way across the tape.

Tape heads wear and both read skew and write skew change as they wear. Tape heads also wear out. CE's replaced worn out or failed tape head assemblies. That necessitated adjusting both read and write skew and that required having a Master Skew Tape.

To the best of my knowledge, my company was the only one in the US that had the expertise and equipment to rebuild and test 729 and 2401 tape heads of all models. We delivered them as a complete, tested and guarnteed 'Clamshell' assembly and rebuilt hundreds of them for many different companies. NASA and FAA are two that you would recognize.

I agree with your, and Bob's, recommendation to not adjust anything in the R/W electronics until the tape drive is mechanically functional and then only when absolutely required to make it operational. Anything beyond that should be undertaken only by someone who knows exactly what they are doing and why.

In very simple terms read and write skew is adjusted as follows to produce as close as possible, zero skew on the tape and on the read bus: While reading the Master Skew Tape read skew for each track is adjusted to provide as close to zero skew as possible on the read bus for all tracks. Then a scratch tape is mounted and while writing all ones, write skew is adjusted to duplicate, as close as possible, the results seen on the read bus as in the step above.

John Falk



From:Bob Brubaker
Date:Tue Oct 5, 2004 3:53:56 PM US/Pacific
To:Robert Garner 1401
Subject: 729 capstan rollers
Be very careful what you do with the rubber capstan roller heads. The alignment with the nylon prolay rollers is very carefully set. When they were changed in the past, we always ran the master skew tape and made adjustments. If you do not have a master skew tape, do your best to get one. This also goes for removing a capstan motor. Theoretically this should not change skew, It does or can.

I also do not recommend you set pre-amp gains until the diagnostics or other tests fail. They have been set for years and should not have changed. Transistors without power do not change their characteristics. Head wear, changes the pre amp gain levels. Do a thorough head and vacuum column cleaning, Then try to load a junk (scratch) reel of tape. If that fails, fix the bug! Don't play with the head or tape path part of the tape drive.

You will probably have a variety of relay point and vacuum switch problems which will cause loading and unloading failures.

Check with Chris Garcia. I gave him a roll of LOAD POINT stickers in some of the things I donated. They were in a box in his cubical. They may be to old and not stickey enough to stay on the tape. Oh well!!

Bob Bru...



From: "Allen J Palmer"
Date: Thu Oct 7, 2004 9:43:09 AM US/Pacific
To: "Robert Garner" "Steve Jasik"
Cc: "Bob Brubaker" "Grant Saviers"
Subject: RE: 729 capstan rollers
Thanks for the many important tips. The “STOP” capstan is composed of two parts – the part that fits into the head up/down mechanize is an eccentric used to adjust the gap setting between the prolay roller in the ‘STOP’ position & the capstan roller. The other part being the actual rubber part of the STOP capstan.

We are missing a couple of the complete ‘STOP’ capstans. We also have some that have lost their outer rubber surfaces. Steve is looking into machining new stop capstans but we have not come up with any spec’s for the rubber compound. Does any one have any thoughts as to either where we can find some of the engineering spec’s for the rubber parts or have any thoughts on the composition & methods to attach it to the steel roller.

Master skew tapes & Unicorn horns. I do believe that is one item we will never find. They were not really a ‘field’ items since the CE’s never really did anything to change setting or replace those parts that would require a ‘master tape’. I used one while in the Poughkeepsie plant working in the 727/729 final test department. I agree that we make no changes to any read/write settings until we have actually run tape through the machine & can view the different levels with a scope. I recommend that we work backwards when doing this. Starting with the read out puts & working our way back in through the write/read sequence.

As to the actual loading/unloading & forward/backward transport of tape, that should be very easy to correct. You use two strips of tape that you move up & down in the columns by hand.

I do not plan to remove any capstans motors unless we have a defective one. We will try to go with the rubber rollers ‘as is’.

I look to turn on ‘power’ & start the mechanical testing in about three weeks. We are replacing the clutch belts, checking vacuum switches, working on power supplies and cleaning up the insides. Once we start the ‘rebuild/reinstall’ it will go fast. My plan is to bring up the 2 Mod V’s together & get them on line. Then we turn to the 2 Mod II’s

Again I agree that we should not touch any ‘delay line’, ‘preamp’ ‘skew’ setting until we have taken all the current reading & then see if & what needs adjusting.

Allen J Palmer


From: Steve Jasik
Date: Fri Oct 8, 2004 12:55:24 PM US/Pacific
To: "Allen J Palmer"
Cc: Grant Saviers , "Robert Garner" Bob Brubaker
Subject: RE: 729 capstan rollers - progress
Alan,

I made one call this morning to a Gates Rubber co distributor and will make some more on Monday to see if we can locate some replacement rubber, a foot or so should be sufficient. We are looking for 1 - 2 feet of vulcanized, un reinforced black rubber hose that is 26mm ID and 31mm OD.

One question is,
could we make it from some soft plastic, like polyurethane or such ??
Then we could machine the stuff from solid, ...

I took measurements of the missing stop roller part and will try to make a few in the next week or so. Tolerances are a bit tight on one diameter, but I should be able to make the part without too much trouble.

Steve

Robert Garner 10/09/2004 10:38 AM
To Dave Bennet/San Jose/Contr/IBM@IBMUS
cc "Allen J Palmer" Grant Saviers "Robert Garner" , Bob Brubaker, Ed Thelen , Steve Jasik
Subject Fwd: 729 capstan rollers - progress
Dave,

Did you mention that the guys at Santa Clara restoring the RAMAC worked with a machinist at IBM San Jose, where he machined the capstan part from a rubber head mallet (hammer)?

- Robert


From: Dave Bennet
To: Robert Garner
Cc: Allen J Palmer ; Bob Brubaker ; Ed Thelen ; Grant Saviers ; Steve Jasik ; Robert Garner
Sent: Monday, October 11, 2004 11:28 AM
Subject: Re: Fwd: 729 capstan rollers - progress
Robert et al,
I think I may have mentioned it in a meeting or in a note to you, Robert, but I don't think it ever went out on the party line.

The RAMAC actuator uses a conical rubber pinion to drive two counter-rotating powder clutches, which in turn engage a common capstan to power the cable drive to the mechanism. The pinion had deteriorated so that it was hard and rough, therefore, unsuitable. Probably a similar situation to the drive rollers for the 729's.

For the RAMAC actuator we explored several options, including:
  1. Trying to find someone at Burke Rubber, the original manufacturer and still doing business in San Jose, who (1) remembered what the material was, and (2) would be interested in trying to make us a new one.
  2. But the better idea came from a discussion between Jack Grogan, now retired, and Lynn Liebschutz, now of Hitachi. This is the scenario that follows:
    • Somehow it was determined that the correct durometer rubber for this application is nearly the same as that found in a rubber-headed mallet as found in an auto tire shop. Such a mallet was procured and a core was taken from it. The rubber "tire" was removed from the old pinion and the rubber core was machined inside to match the metal core and the new rubber was bonded on. Then the new "tire" was machined to the dimensions of the original. It works perfectly.
    • The work was done by an Hitach model maker under Lynn's direction. Lynn would be the key to duplicating the process if it seems appropriate. I don't have access to Hitachi phone numbers, but his e-mail is probably lynn.liebschutz@hgst.com.
If you'd like more info on this, I'll be glad to help. Or you may want to try contacting Lynn directly.


From Allen J Palmer
to Robert, Bob & Steve
Date ?
Thanks for the many important tips. The "STOP" capstan is composed of two parts - the part that fits into the head up/down mechanize is an eccentric used to adjust the gap setting between the prolay roller in the 'STOP' position & the capstan roller. The other part being the actual rubber part of the STOP capstan.

We are missing a couple of the complete 'STOP' capstans. We also have some that have lost their outer rubber surfaces. Steve is looking into machining new stop capstans but we have not come up with any spec's for the rubber compound. Does any one have any thoughts as to either where we can find some of the engineering spec's for the rubber parts or have any thoughts on the composition & methods to attach it to the steel roller.

Master skew tapes & Unicorn horns. I do believe that is one item we will never find. They were not really a 'field' items since the CE's never really did anything to change setting or replace those parts that would require a 'master tape'. I used one while in the Poughkeepsie plant working in the 727/729 final test department. I agree that we make no changes to any read/write settings until we have actually run tape through the machine & can view the different levels with a scope. I recommend that we work backwards when doing this. Starting with the read out puts & working our way back in through the write/read sequence.

As to the actual loading/unloading & forward/backward transport of tape, that should be very easy to correct. You use two strips of tape that you move up & down in the columns by hand.

I do not plan to remove any capstans motors unless we have a defective one. We will try to go with the rubber rollers 'as is'.

I look to turn on 'power' & start the mechanical testing in about three weeks. We are replacing the clutch belts, checking vacuum switches, working on power supplies and cleaning up the insides. Once we start the 'rebuild/reinstall' it will go fast. My plan is to bring up the 2 Mod V's together & get them on line. Then we turn to the 2 Mod II's

Again I agree that we should not touch any 'delay line', 'preamp' 'skew' setting until we have taken all the current reading & then see if & what needs adjusting.

Allen J Palmer